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PF600 SERIES
600W AC/DC Front-End Power Module
OBSOLETE PRODUCT
Contact factory for replacement model
SELECTION GUIDE
FEATURES
Compact 2.55"x5"x0.56" package 600W power at -10C to +100C Power density >84W per in3 Up to 89% efficiency 90-264Vac global input range 12V at 50mA standby output DC OK signal Temperature monitoring output Harmonic correction to EN61000-3-2 cUL & VDE approved to 60950-1 Output remote ON/OFF control
Model Number PF600-1
Power 600W
Main Output 48V@12.5A
Standby Output 12V@50mA
Production Status Consult Factory
d de n INPUT CHARACTERISTICS me igns m Parameter Conditions onditions s Min co des evironmen Input Operating Voltage oltage All line, load & environmental environmental 85 t r new Input Frequency 47 y No r Input Current fo Power Factor Io>25% 0.95 >25%
1
Typ
Max 264 66 5.5
Units Vac Hz Arms
0.98
0.99 10 2.5 44 Arms W W
Inrush Current Quiescent Input Power
240Vac, avg. over 1 cycle SB output unloaded, output inhibited, 230Vac Output enabled but unloaded
DESCRIPTION
The PF600 AC-DC converter module provides a highlyintegrated, high-density solution for the front-end of a 48Vdc distributed power architecture (DPA). This unit delivers the full-rated 600W of output power over the input range of 90-264Vac while providing harmonic correction to EN61000-3-2. Unlike competitive offerings, the PF600 provides a fullisolated output, permitting implementations with either isolated or non-isolated DC-DC converters. The wide input voltage range of 85-264Vac facilitates use in products designed for global deployment. The isolated output also permits the user to polarize the output as the specific application may require. The high-efficiency architecture and baseplate-cooled design simplify thermal management. The lowprofile package makes this an ideal choice for 1U and 2U chassis applications where density and efficiency are strategic design considerations. Proprietary design techniques combined with automated manufacturing in fully ISO-9001 certified facilities results in a compact, reliable, and efficient product that provides a cost-effective solution. With global safety agency approvals, the PF600 is a comprehensive solution to a complex problem bounded by the competing pressures of development cycle time, efficiency, cost, and packagin
d de Min n Output Power 90-264Vac 0-264Vac me igns0 m s st All line, load, temp, & 90% load step 36 mp, p, cotemload, 0-100C steep 44.5 Main Output Voltage (Vo) ) e00% static d0e 5%-100% 5%-1 rw Main Output Current (Io) ot 0 urre N r ne Vo sb) Standby Output Voltage (Vsb) 10 o urr ) Standby Output Current (Isb)f 0
OUTPUT CHARACTERISTICS Parameter Conditions PARD (Vo) PARD (Vsb) Turn-On Delay (Vo) 100kHz-20MHz Low freq ripple 20MHz bandwidth
Ty Typ
Max 600
Units W Vdc Vdc A Vdc mA mVp-p Vp-p
48 48
59 50.5 12.5
12
14 50
850 2.2 500 1 2
mVp-p sec msec kVac kVac Vac
d de 3 n Isolation, Pri-Chassis 1.5 me igns1.5 ms Isolation, Sec-Chassis 500 o ec de r GENERAL CHARACTERISTICS t RACTE C ERISTICS o Conditions ew Parameter Min N rn o600W load, 90Vac lo f Efficiency
Output Holdup Time Isolation, Pri-Sec Full load, 470uF bulk cap2 600W load, 264Vac Switching Frequency MTBF Weight
Notes:
20
Typ 86 89 300
Max
Units % %
255 MIL-HDBK-217F, 100C Unpackaged 436
345
kHz khrs
260
g
1 Full 600W power available at input voltages above 90Vac; de-rate output to 550W at 85Vac. 2 An external bulk capacitor is connected to terminals C+ and C- (pins 4 & 5) is required for operation. The minimum required capacitance is 100uF; the maximum value is 1000uF. The ripple current rating for this capacitor should exceed 3Arms at 300kHz. The minimum voltage rating for the bulk capacitor is 450Vdc. Additional information on holdup time is available in application note ACAN-10.
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PF600.A01
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PF600 SERIES
600W AC/DC Front-End Power Module
GENERAL CHARACTERISTICS
Parameter Efficiency Switching Frequency MTBF Weight Conditions Full load, 240Vac PFC Converter Main Converter Calculated per Telcordia SR-332, Issue 1, 50C, 250lfm, ground benign Unpackaged 200 620 Min Typ 79 100 130 Max 81 Units % kHz kHz khrs g
PROTECTION
Parameter Conditions/Response Vo; output short circuit; automatic recovery3 Vsb; output short circuit; automatic recovery4 Automatic Recovery No damage will result from operation at voltages below the specified range. Available power will decrease below 90Vac, and at a voltage below 85Vac (typically 82Vac) the main output is switched off. An input fuse is required external to the PF600 module. Recommended maximum rating is 10A, 250V HBC. 100 Inception Min Typ 16 150 105 82 10 125 Max 20 Units A mA C Vac A
Output Overload Protection5 Thermal Shutdown Input Undervoltage Protection Input Protection
STATUS & CONTROL SIGNALS
Name Remote ON/OFF Description An isolated pair (INH+, pin 10, and INH_, pin 11) provides for the inhibiting or enabling of the main output, Vo. Logic 1 (>3V) or leaving the pins open enables the output; a short between the pair or a logic 0 (<0.5V) inhibits the output. The standby output remains active during the output inhibit. An open-drain logic output (DCOK+, pin 12) referenced to the power output return (Vo-, pin 7) monitors the main output voltage(Vo ). During normal operation, this is a logic 0 until the output voltage falls below the minimum threshold (36.0V -39.5V). This signal presents high impedance when the unit is unpowered and until the output voltage has risen above a threshold between 38.0V and 41.5V for a period between 140ms and 460ms. A separate return pin (DCOK-, pin 13) is provided for this signal, with a low-value resistance to the output return. The open circuit voltage present between the inhibit pair (INH+ and INH-, pins 10 & 11) falls as the internal temperature rises. This voltage does not exceed 10V; the converter will be disabled when this voltage falls below approximately 3V. Additional information is available in Application Note ACAN-16.
DC OK (DCOK)
Temperature Monitor
ENVIRONMENTAL CHARACTERISTICS Parameter AmbientOperatingTemperature Ambient Storage Temperature Operating Humidity Storage Humidity Non-condensing Non-condensing Conditions Baseplate temperature Min -10 -55 10 5 Typ Max 100 125 90 90 Units C C % %
Notes: 3. Overload response is hiccup mode with a typical duty cycle of 35ms on and 1600ms off. 4. Overload of the auxiliary output may affect operation fof the PF600. 5. Output current limit inception occurs between 13.1A and 15.6A (115%10%) at working output voltages. Over the full range of output voltage, the available current will be between 6A and 20A. When the output voltage falls under an overload condition, the output is disabled after a short time (typically 35ms at short circuit) and retries at intervals of about 2 seconds until the overload condition is cleared.
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PF600.A01
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PF600 SERIES
600W AC/DC Front-End Power Module
CERTIFICATIONS
Agency/Characteristic UL CSA VDE CE SELV Vibration Shock Standard UL60950-1 CSA60950-1 (per cUL) EN60950-1 LVD Directive; self-certified Self-Certified MIL-STD-810F, Method 514.5, Procedure I; self-certified MIL-STD-810F, Method 516.5, Procedure I; self-certified
TERMINATIONS Ref P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 Name L N E C+ CVo+ VoVaux+ VauxINH+ INHDCOK+ DCOKFunction Input Line Input Neutral Input Earth Ground Capacitor positive Capacitor negative Positive output Negative output Auxiliary output positive Auxiliary output return (isolated from other pins) Inhibit / Temperature Monitor Return for P10 Output good signal, negative going Return for P12, connected to P7 via 47 resistor Pin Dia. 0.060" 0.060" 0.060" 0.040" 0.040" 0.060" 0.060" 0.040" 0.040" 0.040" 0.040" 0.040" 0.040" Direction In In Baseplate In/Out In/Out Out Out Out Out In/Out In/out Out Ref X pos in. (mm) Y pos in. (mm)
MECHANICAL DIMENSIONS
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PF600.A01
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PF600 SERIES
600W AC/DC Front-End Power Module
ELECTROMAGNETIC COMPATABILITY (EMC) Characteristic Input Current Harmonics EMC Susceptibility & Immunity Standard EN61000-3-2, Class A The PF600 module requires external circuitry to achieve compliance with the various standards for EMC, including but not limited to EN61000-4-x, FCC Part 15, and EN55022. Most notably, a filter and other voltage-limiting circuitry is required at the input when the unit is to be supplied from AC mains. These are necessary not only for EMC compliance, but also to prevent differential transient voltages from being applied between the input terminals of the module that could damage the unit. Additional information on input protection is available in application notes ACAN-12 and ACAN-13.
ABSOLUTE MAXIMUM RATINGS Parameter Conditions Inception Min RMS Input Voltage Peak, continuous Peak, single event Ambient Temperature Signal Inputs & Outputs Voltage Current -55 -0.3 -10 Typ Max 280 400 500 +125 15 +10 Units Vac V V C V mA
APPLICATION NOTES Name ACAN-09 ACAN-10 ACAN-11 ACAN-12 ACAN-13 ACAN-15 ACAN-16 ACAN-17 ACAN-18 ACAN-22 ACAN-23 ACAN-24 Description Series and Parallel Operation of the PF600 Output Holdup and Ridethrough for the PF600 AC Power Fail Warning Circuit for the PF600 EN61000-4-* Transient Immunity for thePF600 Input Fusing and Inrush Control for the PF600 Thermal Management for the PF600 Temperature Monitoring Function for the PF600 Recommendations for Handling of the PF600 Output Filtering for the PF600 Constraints on the Load Characteristics for the PF600 Load Enable Function for the PF600 in DPA Applications PF600-1 Evaluation Board File Location http://www.murata-ps.com/data/apnotes/acan-09.pdf http://www.murata-ps.com/data/apnotes/acan-10.pdf http://www.murata-ps.com/data/apnotes/acan-11.pdf http://www.murata-ps.com/data/apnotes/acan-12.pdf http://www.murata-ps.com/data/apnotes/acan-13.pdf http://www.murata-ps.com/data/apnotes/acan-15.pdf http://www.murata-ps.com/data/apnotes/acan-16.pdf http://www.murata-ps.com/data/apnotes/acan-17.pdf http://www.murata-ps.com/data/apnotes/acan-18.pdf http://www.murata-ps.com/data/apnotes/acan-22.pdf http://www.murata-ps.com/data/apnotes/acan-23.pdf http://www.murata-ps.com/data/apnotes/acan-24.pdf
SAFETY AGENCY RATINGS
Input Voltage 120/240Vac 3A 270W
ISO9001
Input Current Input Power
CERTIFIED
USA: Canada: UK: France: Germany: Japan: China: Singapore:
Mansfield (MA), Tel: (508) 339-3000, email: sales@murata-ps.com Toronto, Tel: (866) 740-1232, email: toronto@murata-ps.com Milton Keynes, Tel: +44 (0)1908 615232, email: mk@murata-ps.com Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: france@murata-ps.com Munchen, Tel: +49 (0)89-544334-0, email: munich@murata-ps.com Tokyo, Tel: 3-3779-1031, email: sales_tokyo@murata-ps.com Osaka, Tel: 6-6354-2025, email: sales_osaka@murata-ps.com Shanghai, Tel: +86 215 027 3678, email: shanghai@murata-ps.com Guangzhou, Tel: +86 208 221 8066, email: guangzhou@murata-ps.com Parkway Centre, Tel: +65 6348 9096, email: singapore@murata-ps.com
Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356
www.murata-ps.com email: sales@murata-ps.com ISO 9001 REGISTERED
01/15/09
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. (c) 2009 Murata Power Solutions, Inc.
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PF600.A01
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